KRAYObook a call
// 01 INTELLIGENCEKRAYO.AI · EST. 2026

intelligence for plastic converters and compounders.

Production software for compounders and converters. It sits on the line the way process control always has: reading the extruder, tuning the recipe, and writing the compliance record for every lot. More output, fewer defects, less scrap.

book a call with ferdinand// SEE THE SYSTEM ↓
// STAMP
// FOUNDED 2026
built for compounders and converters. learn more →
// PET · PP · HDPE · PLA// CBAM READY// ISO 9001 LINEAGE// RECIPE OPTIMISATION// EXTRUSION TELEMETRY// REACH COMPLIANT// CLOSED LOOP COMPOUNDING// EDGE DEPLOYED// PET · PP · HDPE · PLA// CBAM READY// ISO 9001 LINEAGE// RECIPE OPTIMISATION// EXTRUSION TELEMETRY// REACH COMPLIANT// CLOSED LOOP COMPOUNDING// EDGE DEPLOYED
// 02 THE SYSTEM

engineered, not styled.

krayo is built from five software modules, each one solving a specific problem on the plant floor: recipe formulation, throughput, quality, compliance, and operator guidance. Run them together, or start with the one that hurts most.

// GATEWAYKR-02

recipe intelligence

Continuously tunes formulations across resin batches, regrind streams, and additive packages. Yield up, scrap down, without leaving the line.

// TELEMETRYKR-03

throughput in real time

Edge agents read extruder, dryer, and downstream sensors at line rate. Anomalies surface as signals, not dashboards to babysit.

// LOOPKR-04

closed-loop control

Models propose setpoints; operators approve. Every accepted change becomes training signal for the next shift, the next site, the next resin.

// CONFORMITYKR-05

compliance as a part

CBAM, REACH, and customer specifications are encoded as conformity checks. Every produced lot ships with a traceable certificate of intelligence.

// 03 ON THE LINE

closed-loop extrusion intelligence.

Cameras read the incoming recyclate and the finished product. An on-prem edge gateway turns those signals into setpoints: barrel temperatures and compatibilizer dose, written automatically at line rate.

CLOSED-LOOP EXTRUSION INTELLIGENCEEXTRUSION LINEKRAYO OVERLAY// KRAYO EDGE INTELLIGENCENVIDIA JETSON · EDGE GATEWAYSTANDARDISECAMERA → SIGNALSPREDICTMFI · VISCOSITYOPTIMISET · DOSEEXTRUDER PLC · SAFETY ENVELOPENIR CAMRECYCLATE SCANRGB CAMERAPRODUCT QCLIQUIDT¹ τ¹T² τ²T³ τ³HOPPER 01VIRGIN RESINHOPPER 02POST-CONSUMER RECYCLATEFEED CONVEYOR · COMBINED STOCK →BARREL 01SUPERHEAT · MELTBARREL 02COOL · FLEXIBLE SOLIDBARREL 03COMPATIBILIZER INJECTBARREL 04 · DIESHAPE · FORMATSINGLE-SCREW EXTRUDER · FOUR HEATED ZONESPRODUCTTO CONVERTERS →01 SENSECAMERAS READ RECYCLATE INAND PRODUCT OUT.02 STANDARDISEEDGE AI CLEANS NOISY CAMERAFEEDS INTO STRUCTURED SIGNALS.03 PREDICTPHYSICS MODELS FORECAST MELTFLOW (MFI) AND VISCOSITY.04 OPTIMISEPLC ADJUSTS BARREL TEMPS ANDCOMPATIBILIZER DOSE, IN ENVELOPE.// SENSE → STANDARDISE → PREDICT → OPTIMISE · CLOSED LOOP
// 04 THE FLEET

five wedges, one bus.

One chassis. Five intelligent parts. Every module feeds data into a single operating picture so your line runs as one coordinated system, from raw resin intake to certified output.

// 01
intake
// 02
formulation
// 03
extrusion
// 04
loop
// 05
conformity
// 05 SPECIFICATION

specifications over slogans.

DEPLOYMENT
edge appliance · on-prem · private cloud
DATA RESIDENCY
EU · US · in-plant air-gapped
INTEGRATIONS
OPC-UA · MQTT · Modbus · SAP · MES
COMPLIANCE
CBAM · REACH · ISO 9001 lineage
MATERIALS
PET · PP · HDPE · PLA · engineering resins
// 06 FOUNDER

talk to ferdinand.

Ferdinand is krayo’s CEO and founder. He runs the early conversations himself. Bring your line, your resin mix, and your hardest constraint. You’ll leave with a concrete read on whether krayo belongs on your floor.

book a call with ferdinand
// 30 MIN// NDA ON REQUEST
// RECORDopen
Ferdinand
ceo & founder · krayo.ai
BASED
london
FOCUS
plastics · ai · industry
BACKED BY
operators & engineers