// 01 — intelligencekrayo.ai · est. 2026

intelligence for plastic converters and compounders.

krayo is AI software for plastics manufacturing. It optimises recipes, increases throughput, and automates compliance documentation, so your line produces more, with fewer defects and less waste.

// 06 — stampcertified · live
// founded 2026
built for compounders and converters. learn more →
// PET · PP · HDPE · PLA// CBAM ready// ISO 9001 lineage// recipe optimisation// extrusion telemetry// REACH compliant// closed-loop compounding// edge-deployed// PET · PP · HDPE · PLA// CBAM ready// ISO 9001 lineage// recipe optimisation// extrusion telemetry// REACH compliant// closed-loop compounding// edge-deployed
// the system

engineered, not styled.

krayo is built from five software modules, each one solving a specific problem on the plant floor: recipe formulation, throughput, quality, compliance, and operator guidance. Run them together, or start with the one that hurts most.

// 02 — gatewayKR-002

recipe intelligence

Continuously tunes formulations across resin batches, regrind streams, and additive packages. Yield up, scrap down, without leaving the line.

// 03 — telemetryKR-003

throughput in real time

Edge agents read extruder, dryer, and downstream sensors at line rate. Anomalies surface as signals, not dashboards to babysit.

// 04 — loopKR-004

closed-loop control

Models propose setpoints; operators approve. Every accepted change becomes training signal for the next shift, the next site, the next resin.

// 05 — conformityKR-005

compliance as a part

CBAM, REACH, and customer specifications are encoded as conformity checks. Every produced lot ships with a traceable certificate of intelligence.

// on the line

closed-loop extrusion intelligence.

Cameras read the incoming recyclate and the finished product. An on-prem edge gateway turns those signals into setpoints — barrel temperatures and compatibilizer dose — automatically, at line rate.

krayo/aiCLOSED-LOOP EXTRUSION INTELLIGENCEextrusion linekrayo overlay// KRAYO EDGE INTELLIGENCENVIDIA Jetson · edge gatewaystandardisecamera → signalspredictMFI · viscosityoptimiseT · doseextruder PLC · safety envelopeNIR CAMrecyclate scanRGB CAMERAproduct QCliquidT¹ τ¹T² τ²T³ τ³hopper 01virgin resinhopper 02post-consumer recyclatefeed conveyor · combined stock →barrel 01SUPERHEAT · meltbarrel 02COOL · flexible solidbarrel 03COMPATIBILIZER injectbarrel 04 · dieSHAPE · formatsingle-screw extruder · four heated zonesPRODUCTto converters →01 — SENSECameras read recyclate inand product out.02 — STANDARDISEEdge AI cleans noisy camerafeeds into structured signals.03 — PREDICTPhysics models forecast meltflow (MFI) and viscosity.04 — OPTIMISEPLC adjusts barrel temps andcompatibilizer dose, in envelope.// SENSE → STANDARDISE → PREDICT → OPTIMISE · CLOSED LOOP
// the fleet

five wedges, one bus.

One chassis. Five intelligent parts. Every module feeds data into a single operating picture so your line runs as one coordinated system, from raw resin intake to certified output.

// 01
intake
// 02
formulation
// 03
extrusion
// 04
loop
// 05
conformity
// specification sheet

specifications over slogans.

deployment
edge appliance · on-prem · private cloud
data residency
EU · US · in-plant air-gapped
integrations
OPC-UA · MQTT · Modbus · SAP · MES
compliance
CBAM · REACH · ISO 9001 lineage
materials
PET · PP · HDPE · PLA · engineering resins
// founder · live

talk to ferdinand.

Ferdinand is krayo’s CEO and founder. He runs the early conversations himself. Bring your line, your resin mix, and your hardest constraint. You’ll leave with a concrete read on whether krayo belongs on your floor.

book a call with ferdinand
// 30 min// nda on request
// 00 — founderstatus · open
Ferdinand
ceo & founder · krayo.ai
based
london
focus
plastics · ai · industry
backed by
operators & engineers